The Challenge
Valeo, a leading provider of advanced thermal systems for the automotive sector, was experiencing persistent issues with the rapid degradation of its existing ESD floor mats.
Within just six months of installation, the mats began to lose their electrostatic dissipative properties. This resulted in frequent replacements, increased operational costs, and avoidable production downtime. More critically, the lack of reliable static control posed a risk to sensitive equipment and undermined Valeo’s commitment to maintaining a safe, high-performance manufacturing environment.
The recurring failure of the mats became a significant operational challenge, prompting Valeo to seek a more robust, long-term ESD flooring solution.
The Solution
Recognising the need for a durable and dependable static control system, Valeo undertook a comprehensive evaluation of available ESD flooring options.
Following careful assessment, Flexi-Tile’s ESD interlocking floor tiles were selected based on their proven longevity, consistent static dissipation performance, 10-year wear guarantee, and ease of installation.
Flexi-Tile’s solution demonstrated exceptional durability and reliability, aligning precisely with Valeo’s operational requirements. The interlocking design enabled a fast, seamless installation process with minimal disruption to production schedules.
Valeo’s Operations Manager praised Flexi-Tile for its responsive support and technical expertise, noting that the installation was completed efficiently while allowing 24/7 manufacturing operations to continue uninterrupted.
The Results
The installation of Flexi-Tile ESD flooring delivered immediate and long-term benefits for Valeo.
The manufacturing environment now benefits from consistent and reliable static control, with a product life expectancy exceeding 20 years, backed by a comprehensive 10-year wear guarantee. The new flooring has significantly reduced device failures, improved safety for personnel, and eliminated the need for biannual floor tile replacements.
As a result, Valeo has achieved substantial cost savings, improved operational resilience, and enhanced protection for sensitive equipment. The success of the installation has led to repeat orders, reinforcing a strong and ongoing partnership with Flexi-Tile
